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Application Profile:
Constellation Energy*
Coal Conveyors
(*Formerly Baltimore Gas and Electric)

Click to enlarge.
20,000 Feet of Coal Conveyor Gets
Fire Protection Every Inch of the
Way at Constellation Energy.

Constellation Energy is the oldest gas utility and one of the earliest electric utilities in the country. The company today serves more than a million electric customers and half a million natural gas customers in a 2,300 square mile area of central Maryland.

At Brandon Shores, the newest of their ten power plants, some 20,000 feet of coal conveyors are protected against fire by a detection system that guards every inch of every belt.


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"We were looking for something extra reliable," says Bill Deterer, Constellation's Senior Insurance & Loss Consultant. "Conventional smoke and fire detectors are okay for spot detection but simply don't provide the inch-by-inch coverage we wanted."

Deterer found what he was looking for in protection systems manufactured by The Protectowire Co., Inc. in Plymouth, Massachusetts. Ideally suited for conveyor belt installations where the moving belts can lead to the rapid spread of fire, Protectowire systems consist of heat-detecting cable that detects fire or overheat conditions at any point along its length and signals the location of the condition to a fire control station. 









 

At the Brandon Shores plant, should fire strike, the system senses the rise in temperature, shuts down the conveyor belt, and activates a deluge sprinkler system to quench the flames. A signal is also simultaneously transmitted to the central fire control station in the main plant to alert firefighting personnel.

"We have a plant here that occupies up to 365 acres, with approximately 160 different fire detection and suppression systems. The control panel in the main fire control station not only receives signals from the system protecting our coal conveyor but also from our other detection systems of various types throughout the plant complex. A large Annunciator panel equipped with zone lights and marker plates indicates where the fire is actually located."

The heart of the system, the heat-detection cables themselves, consist of two current -carrying wires separated by heat-sensitive insulation. At Brandon Shores, the cables are installed in the area between the idlers and the rollers and supported by messenger wire.


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The total system includes control panels, power supplies, deluge valve controls, alarm initiating devices, alarm indicating devices, conduit, wire, fittings and all accessories required to provide a complete operating system.


 

In addition, automatic smoke detectors of the ionization type are installed for area protection. Designed to initiate the fire alarm detection loop upon detecting products of combustion, they are compatible with the Linear Heat Detectors and other normally open detection loop devices.

Standby batteries supply system power in the event of power failure and are designed to operate the entire system, including supervision, for a minimum period of 24 hours. All function automatically switch back to the regular power supply when AC power returns.

Fire in a typical coal conveyor is usually caused by friction due to belt slippage, bearing problems, static electricity, welding, or spontaneous combustion. Due to the relatively severe environment in coal conveyors, fire detection systems used in such applications must be engineered for this type of service. The Protectowire Linear Heat Detectors at Brandon Shores meet these requirements. They are specifically engineered to withstand abrasive coal dust, moisture, and highly corrosive atmospheres.

The detection system proved itself two years ago when welding operation on a conveyor triggered a blaze in a coal conveyor transfer tower that, had it spread, could have caused well over a million dollars in damage. Extinguishing action was immediate and monetary losses were held to less than $10,000.

Today, in addition to coal conveyors, Constellation Energy also protects transformers and cooling towers with Protectowire Systems, and further installations are completed or under way at the companies C.P. Crane power station also located in Baltimore.



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